Dongguan Juzhengyuan Technology Co., Ltd., as an advanced electronic product manufacturing enterprise, has always been committed to enhancing the automation and intelligence level of its production line. To further improve production efficiency and ensure the safety of the production environment, the company decided to introduce a high-performance high-voltage explosion-proof synchronous motor, model TZYW19533-4, in 2020. This motor is mainly used to drive the key equipment on the production line and needs to operate stably under high load and in a potentially flammable and explosive environment.
Motor Characteristics
The TZYW19533-4 high-voltage explosion-proof synchronous motor has the following notable features:
High efficiency: Adopting advanced design and manufacturing technologies ensures efficient operation even under high load, thereby greatly improving production efficiency.
Explosion-proof design: Given the potentially flammable and explosive gases that may be generated during the electronic product manufacturing process, this motor adopts a strict explosion-proof design, effectively ensuring the safety of the production environment.
Stability and reliability: Through high-quality materials and precise processing techniques, the stability and reliability of the motor during long-term continuous operation are guaranteed.
As an engineer of Dongguan Juzhengyuan Technology Co., Ltd., I was fortunate to participate in the installation and debugging of the TZYW19533-4 high-voltage explosion-proof synchronous motor. The following is the detailed process I experienced personally.
Installation and Debugging
Selecting the Installation Location
As soon as the motor arrived, we immediately started the preparation work. The first thing to do was to select a suitable installation location. We needed a place that could not only support the stability of large equipment but also meet the safety distance requirements. Considering the explosion-proof characteristics of the motor and the layout of the production line, we finally selected a location close to the main production facility but slightly isolated. This was both convenient for future operations and could reduce the impact on surrounding equipment in case of an accident.
Strict Installation Process
The installation process was very strict, and every step had to be ensured to be precise and error-free. We first precisely placed the motor at the predetermined position using professional equipment and then firmly fixed it to the ground using anchor bolts. During this process, we frequently used a spirit level to detect and ensure that the installation position of the motor was completely level to prevent unnecessary wear and tear during long-term operation.
Next, we carefully carried out the wiring work according to the wiring diagram of the motor and the control system. The selection and laying of each cable needed to consider safety and efficiency to ensure stable power supply under any circumstances. After completing the wiring, we carefully checked all electrical connections to ensure there were no missed or incorrect connections.
Debugging and Parameter Setting
The subsequent debugging stage was the key to ensuring the motor could operate in the best state. We first set the basic operating parameters according to the technical manual of the motor and then conducted a preliminary operation test by simulating actual working conditions. During this process, we closely monitored the operating data of the motor, such as current, voltage and temperature, to ensure all indicators were within the safe range.
Performance Testing
After completing the installation and preliminary debugging, we conducted a series of performance tests.
Startup Performance Testing
We focused on testing the startup performance of the motor, including both cold and hot startup situations. For each startup, we recorded the startup time and the current changes during the startup process to ensure the motor could start quickly and smoothly.
Operation Efficiency Testing
The operation efficiency test was conducted by simulating different load conditions. We gradually increased the load and observed the response and operation efficiency of the motor to ensure it could maintain efficient operation even under high load.
Explosion-Proof Performance Testing
Considering the potential flammable and explosive risks in our production environment, the explosion-proof performance test was particularly important. We conducted tests of the motor in a simulated explosive environment in accordance with national standards and the manufacturer's requirements to verify its explosion-proof ability.
Effect Display
Through this series of installation, debugging and performance tests, the TZYW19533-4 motor was finally put into use smoothly. It not only greatly improved our production efficiency but also ensured the safety of the production process. Especially when driving our high-power equipment, this motor demonstrated its excellent performance and stability and became a key force on our production line. Its explosion-proof design also provided an additional layer of safety guarantee for our production environment, reducing potential safety accidents and making the entire production process more smooth and safe.
As an engineer participating in this project, I am extremely proud to see the successful application of this motor in our company. This is not only a technological breakthrough but also a proof of our team's ability.
Dongguan Juzhengyuan Technology Co., Ltd. by introducing the TZYW19533-4 high-voltage explosion-proof synchronous motor, not only improved production efficiency but also enhanced the safety of the production process. The successful application of this motor demonstrates the important role of high-performance motors in modern manufacturing and is of great significance for enhancing the competitiveness and sustainable development of enterprises. This case also provides valuable experience and reference for similar enterprises, showing how important it is to choose the appropriate motor equipment in high-demand production environments.
