Enterprise Environment and Challenges
Inner Mongolia Jushi Energy Co., Ltd. is located on the vast grassland of Inner Mongolia. Here, it not only has abundant coal resources but also is a key area in China's clean energy strategic layout. As an advanced enterprise based here and specializing in coal mining and clean energy production, Jushi Energy has been continuously exploring how to reduce environmental impact and improve energy utilization while ensuring energy supply since its establishment.
By 2017, with the in-depth advancement of global energy transformation and increasingly strict domestic environmental protection requirements, Jushi Energy was faced with a series of unprecedented challenges. On the one hand, the company needed to further improve the efficiency of coal mining and processing to meet the high demand for energy in the market; on the other hand, the company urgently needed to reduce energy consumption and carbon emissions in the production process through technological innovation to comply with stricter environmental protection standards.
Countermeasures: Technological Innovation and Power Upgrade
In the face of these challenges, Jushi Energy decided to take a series of innovative measures, among which the most critical step was to upgrade the power system of key production equipment. After extensive market research and technical evaluation, the company finally decided to introduce two high-performance high-voltage standard asynchronous motors YKS1120-4P to improve the automation level and energy efficiency performance in the process of coal mining and processing.
The YKS1120-4P motor stands out for its high efficiency, stability and low energy consumption. This motor adopts advanced design concepts and manufacturing processes and can operate stably under high loads and harsh environments, greatly improving the operating efficiency and reliability of the equipment.
Expected Outcomes
Through this power upgrade, Jushi Energy expects to achieve the following effects:
Improve production efficiency: The efficient operation of the new motor will directly increase the speed of coal mining and processing, shorten the production cycle, improve production efficiency, and provide a strong guarantee for the company to capture market opportunities.
Reduce energy consumption and carbon emissions: The high energy efficiency characteristics of the YKS1120-4P motor help to reduce energy consumption in the entire production process, thereby reducing carbon emissions and in line with the company's continuously promoted green development concept.
Enhance equipment reliability: Due to the good stability and durability of this motor, it can reduce equipment failure rates, reduce maintenance costs, and ensure the continuous and stable operation of the production line.
Through the strategic upgrade of the power system of key equipment, Inner Mongolia Jushi Energy Co., Ltd. can not only effectively cope with current production and environmental challenges, but also lay a solid technical foundation for achieving long-term sustainable development. This experience will also provide valuable references for enterprises in the same industry to jointly promote the green transformation and upgrade of the energy industry.
Motor Characteristics
The YKS1120-4P high-voltage standard asynchronous motor has become the ideal product chosen by Jushi Energy with its characteristics of high efficiency, high reliability and low energy consumption. This motor adopts a fully enclosed structure, which can effectively prevent the invasion of dust and moisture and is suitable for harsh working environments. At the same time, its excellent heat dissipation design ensures stability during long-term operation.
Application Implementation: The Landing and Effects of the YKS1120-4P High-Voltage Standard Asynchronous Motor in Inner Mongolia Jushi Energy Co., Ltd.
Project Planning and Preparation
In 2017, Inner Mongolia Jushi Energy Co., Ltd. decided to upgrade the power of its key production equipment to cope with the increasing production demand and strict environmental protection requirements. The company selected two YKS1120-4P high-voltage standard asynchronous motors, aiming to improve the overall efficiency of coal mining and processing through their efficient and stable performance.
To ensure the smooth implementation of the project, Jushi Energy carried out a series of detailed planning and preparation work in the early stage of the project:
Demand analysis and selection evaluation: The company's technical team conducted an in-depth analysis of the power demand of the existing production line and finally selected the YKS1120-4P motor. This motor was considered the best choice for its high efficiency, low energy consumption and high reliability.
Installation environment assessment and preparation: To ensure the best operating state of the motor, the technical team conducted a comprehensive assessment of the installation environment and necessary renovations, including the implementation of dust-proof, moisture-proof and heat dissipation measures.
Field test and simulation operation: Before the formal installation, the technical team first carried out field tests and simulation operations to ensure that the motor could work stably in the actual production environment.
Installation and Debugging
After completing all the preparation work, Jushi Energy officially started the installation and debugging work of the YKS1120-4P high-voltage standard asynchronous motor in 2017.
Installation process:
Mechanical installation: The motor is firmly fixed at the designated position of the coal hoist and conveyor belt system through precise mechanical installation. During the installation process, ensure the firmness of all connection parts and the levelness of the motor to prevent vibration or offset during operation.
Electrical connection: Professional electrical engineers are responsible for completing the connection between the motor and the power supply system to ensure the stability and safety of the power supply.
Debugging process:
Preliminary debugging: After the installation is completed, the technical team conducts a preliminary debugging of the motor to ensure that all parameters meet the design requirements. This includes the detection of key parameters such as the starting current, running current and rotational speed of the motor.
Load test: After the preliminary debugging is completed, the motor enters the load test stage. The technical team monitors and adjusts the operating state of the motor under different loads through actual coal lifting and conveying operations to ensure its stability and high efficiency under high load conditions.
Effects and Feedback
Through a series of meticulous installation and debugging work, two YKS1120-4P high-voltage standard asynchronous motors were successfully enabled in the coal hoist and conveyor belt system of Inner Mongolia Jushi Energy Co., Ltd., achieving remarkable results.
Production efficiency improvement:
Increased speed: The efficient performance of the motor significantly increased the operating speed of the coal hoist and conveyor belt system, and the production efficiency increased by about 20%.
Shortened production cycle: Due to the smoother lifting and conveying process, the overall production cycle was shortened, ensuring that the company could meet market demand in a timely manner.
Energy consumption and cost reduction:
Significantly reduced energy consumption: Thanks to the efficient design of the motor, the overall energy consumption was reduced by about 15%, greatly reducing the electricity cost.
Reduced maintenance costs: The high stability and low maintenance requirements of the motor reduced maintenance costs by nearly 30%, further optimizing the company's operating costs.
Significant environmental benefits:
Reduced carbon emissions: By reducing energy consumption, direct carbon emissions in the production process were reduced, in line with the company's strategic goal of green development.
Reduced noise pollution: The low-noise characteristics of the motor during operation make the production environment quieter and more comfortable, improving the working conditions of employees.
Through the successful introduction and application of the YKS1120-4P high-voltage standard asynchronous motor, Inner Mongolia Jushi Energy Co., Ltd. has not only made significant progress in production efficiency and energy consumption control, but also achieved the expected goals in environmental protection and improvement of employees' working conditions. This successful case has injected new impetus into the company's continuous development and also provided valuable practical experience for enterprises in the same industry. Jushi Energy will continue to be committed to technological innovation and sustainable development and contribute more to China's energy transformation.
By introducing the YKS1120-4P high-voltage standard asynchronous motor, Jushi Energy not only significantly improved the operating efficiency of the production line, but also reduced energy consumption and operation and maintenance costs. The efficient operation of the motor makes the process of coal handling and transportation more stable and fast, thereby improving the efficiency of the entire production process. At the same time, due to the high reliability and low maintenance requirements of the motor, the company can ensure the continuity of the production process and reduce downtime.
Inner Mongolia Jushi Energy Co., Ltd. effectively solved the needs of improving production efficiency and reducing operating costs by using the YKS1120-4P high-voltage standard asynchronous motor. This case fully demonstrates the application potential and value of high-voltage standard asynchronous motors in the coal energy industry and provides valuable references and lessons for similar enterprises.
