Daqing Petrochemical is one of the leading enterprises in China's petrochemical industry, renowned for its abundant petroleum resources and advanced processing technologies. In 2006, to enhance production efficiency and ensure the safety of the production process, Daqing Petrochemical decided to introduce a high-voltage explosion-proof asynchronous motor for its key production unit. The selected motor model is YAKS710-4P, and the introduction of this motor marks an important step for Daqing Petrochemical in the renewal of production equipment and the application of safety technologies.
Motor Characteristics
The YAKS710-4P high-voltage explosion-proof asynchronous motor has the following notable features:
High efficiency and energy saving: This motor adopts an efficient and energy-saving design, which can provide strong power output while reducing energy consumption, thereby improving the working efficiency of the entire production unit.
Explosion-proof performance: Given the presence of flammable and explosive gases in the working environment of the petrochemical industry, the YAKS710-4P motor is designed in accordance with international explosion-proof standards and can operate safely and stably in a potentially dangerous environment.
Stability and reliability: This motor demonstrates extremely high stability and reliability during long-term operation, meeting the high requirements of the petrochemical industry for the continuous operation capability of equipment.
Detailed Analysis of Application Implementation: Installation and Debugging of YAKS710-4P High-Voltage Explosion-Proof Asynchronous Motor in the Daqing Petrochemical Project
The YAKS710-4P high-voltage explosion-proof asynchronous motor introduced in the Daqing Petrochemical project is a key equipment for improving production efficiency and safety level of the project. The following is a detailed analysis of the motor's installation and debugging, as well as performance testing.
Installation and Debugging Process
Project Preparation Stage: Before the motor arrived at the site, the technical team conducted a careful assessment of the installation site, including factors such as environmental temperature, humidity, potential risks of flammable and explosive gases, to ensure that the selected installation location could meet the operation requirements of the motor.
Selection of Installation Location: Considering the particularity of the production environment in Daqing Petrochemical, the YAKS710-4P motor was installed in a key production unit. This location not only requires the motor to provide stable and efficient power support but also takes into account the safety and maintenance convenience of the motor itself.
Fixing and Wiring: Under the guidance of professional technicians, the motor was firmly installed at the predetermined position through a dedicated fixed base. At the same time, to ensure the stable operation and safety of the motor, the wiring method of the motor also underwent special design and construction, including the use of explosion-proof junction boxes, high-quality cables and connectors, etc.
Protective Measures: Given the particularity of the petrochemical environment, the motor installation process also included a series of protective measures, such as adding additional seals to prevent possible liquid and dust from invading the interior of the motor and enhance the explosion-proof performance of the motor.
Performance Testing and Safety Verification
Preliminary Testing: After the motor was installed, a preliminary functional test was conducted, including the startup test and operation test of the motor, to ensure that the motor could start smoothly and operate normally.
Load Testing: To verify that the motor could meet the high load requirements of the production unit, the technical team conducted a load test under simulated actual working conditions. The test results showed that the YAKS710-4P motor exhibited good performance during full-load operation, meeting the power demand of the production unit.
Safety Performance Testing: The most important test link was the strict testing and verification of the explosion-proof performance of the motor. By simulating the worst possible working environment, it was ensured that the motor could still maintain stable and safe operation in a potentially flammable and explosive environment. The test contents included the pressure resistance of the motor housing, the sealing performance of the junction box, etc. All test results met international explosion-proof standards.
The application of the YAKS710-4P high-voltage explosion-proof asynchronous motor in the Daqing Petrochemical project has achieved remarkable results:
Enhanced production efficiency: The efficient operation of this motor significantly improved the working efficiency of the production unit, bringing higher production capacity and economic benefits to Daqing Petrochemical.
Ensured safe production: The explosion-proof performance of the motor effectively ensured the safety of the production process and reduced the risk of safety accidents caused by equipment failures.
Reduced energy consumption: The high efficiency and energy-saving characteristics enabled the motor to reduce energy consumption while improving production efficiency, in line with the requirements of green development of Daqing Petrochemical.
The successful application of the YAKS710-4P high-voltage explosion-proof asynchronous motor in Daqing Petrochemical not only demonstrates the important role of high-performance motors in enhancing production efficiency and ensuring production safety but also provides valuable application cases and experience for the petrochemical industry. Through this technological innovation, Daqing Petrochemical has laid a solid foundation for achieving high-quality and sustainable development goals while maintaining its leading position in the industry.
